Grain growth in AI: First results from a combined study of bulk and in-situ experiments using a columnar structured AI foil

First results from grain growth experiments in a columnar structured Al foil show several interesting features: (a) the grain size distribution remains heterogeneous even after up to 300 min, annealing and (b) the Von Neumann-Mullins relation is not always satisfied. To clarify the underlying reasons for these features, in-situ heating experiments within a Scanning Electron Microscope (SEM) were combined with detailed Electron Backscatter Diffraction (EBSD) analysis. These show that the movement of boundaries can be strongly heterogeneous. For example, the complete replacement of one grain by a neighbouring grain without significant change of the surrounding grain boundary topology is frequently seen. Experiments show that grain boundary energy and/or mobility are anisotropic both with respect to misorientation and orientation of grain boundary plane. Low energy and/or mobility boundaries are commonly low angle boundaries, twin boundaries and boundaries that form traces to a low index plane of at least one of the adjacent grains. As a consequence the Von Neumann-Mullins relation is not always satisfied.